The introduction of new technologies in the mining sector has greatly improved efficiency on how operations run their production processes.
Advancements in Artificial Intelligence (AI) and Virtual Reality (VR) applications have empowered teams on sites with valuable insights to carry out work in a reliable, safe manner.
Through a data driven simulative approach, Kumba Iron Ore received global industry recognition at the 16th annual Global Business Improvement Awards. This acknowledges achievements by companies who use simulation in mining operations.
The Immersive Technologies sponsored award selects winners from their customer base which spans across 54 countries and acknowledges improvements in workforce safety, productivity and machine reliability.
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Achieved under Kumba’s Operate for Reliability programme (O4R), which includes multidisciplinary mining teams such as load and haul, drilling and blasting, and road maintenance and construction, Kumba won the Reliability Award for improvements in operator behaviour and equipment downtime.
Under the guidance and training from the Immersive Technologies team at Sishen Mine through their PRO5 simulator platform, the following results were recorded:
- Haul truck: 96% decrease in service brake application at high speed; 22% reduction in truck overload; and 60% reduction in frame torques.
- Rope shovel: 94% reduction in swing impacts; 97% reduction in hoist brake not set while hanging; 72% reduction in hoist stall; and 98% reduction in boom jacks.
Project management specialist Stephan Voges highlights the significance of the achievement and the value of the work implemented.
“The implementation of simulator-based training as part of the Operate for Reliability programme has delivered measurable improvements across key operational metrics at Sishen mine.
“By focusing on the practical application of training, operators have shown significant reductions in operational errors, enhanced adherence to safety protocols, and better machine handling practices.
“These improvements will have a direct impact to the business in the form of reduced component wear, fewer maintenance interventions, and increased productivity.”
